Mga teknolohikal na katangian at pagpapakilala:
Proseso ng RM silo
RM silo loading system: isaalang-alang ang malaking storage capacity (54000T), mabilis na pag-unload (ang pangkalahatang inlet speed na 400TPH), kaya gumagamit kami ng double unloading system upang mag-load ng dalawang trak sa parehong oras. ang grizzly ay maaaring magdala ng trak, dalawang panig ng dumping hoper ay nilagyan ng de-dusting system upang mapabuti ang kondisyon ng pagtatrabaho.
RM silo cleaning system: Ang paglilinis ay gumaganap ng papel na alisin ang mga dumi mula sa hilaw na materyal, kabilang ang malalaking dumi , nonmagnetic impurity tulad ng lubid, clod at corn cob, at magnetic impurity tulad ng mga bakal na pako. Sisiguraduhin nito ang kalidad ng mga produkto at kaligtasan ng sumusunod na makina sa pagpoproseso.
kagamitan sa paglilinis :doble drum cleaner TCQY125×520, output 200t/h
RM silo storage system: ang inlet capacity ay 200TPH, mayroong temperature measurement at ventilation system sa loob ng silo na maaaring makontrol ang kundisyon ng butil.
conveying equipment bucket elevator TDTG80/46 na may output 200t/h, chain conveyor TGSS50 na may output 200t/h
RM silo change system: magpatibay ng mabigat na dalawahang direksyon na belt conveyor sa ilalim ng silo upang makatipid ng kapangyarihan na maaaring makamit ang pagpapalit ng silo at silo discharging.
conveying equipment: heavy dual direction belt conveyor TDSZ-V600 na may output na 100t/h.
RM silo discharging system: magpatibay ng heavy belt conveyor sa ilalim ng silo para makatipid ng power na makakamit ang silo change at silo discharging.
conveying equipment: heavy belt conveyor TDSZ-V600 na may output na 100t/h. chain conveyor TGSS32 na may output na 100t/h
Linya ng produksyon ng feed ng sanggol na baboy
Proseso ng pagtanggap at paglilinis ng RM: Sa prosesong ito, ang malinis na sistema para sa pagtanggap at paglilinis ng butil ay pinaghihiwalay mula sa pagtanggap at paglilinis ng pulbos, indibidwal ang pangongolekta ng alikabok na may mas magandang epekto.
cleaner: double drum cleaner TCQY100×220(used for remove broken maize in baby pig feed line), output 20-30t/h, powder cleaner SQLZ60×50×100, output 10-15t/h.
Grinding process: 2set of hammer mill is adopt in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at same time ; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill.
Grinding equipment(2sets): hammer mill SFSP668×800, 110KW, output 8-11t/h(fine grinding)
Batching and mixing process: in this process, we use 12pcs batching bins, two batching scale work at same time which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.
Weighing equipment: batching scale PCS10 /PCS05, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment: mixer SLHY2.5, (18.5KW,1000kg/batch), designed output 10-13t/h/set, homogeneity CV≤7%.
first granulation process: the biggest advantage of this process is comprehensive nutrition, less loss of heat-sensitive raw materials, high starch gelatinization, high digestibility of piglets after feeding, and convenient formula adjustment improve the effectiveness of production and application of high-grade pig feed
first pelleting equipment: SZLH420，110KW with capacity 6-8t/h(¢2.5mm baby pig feed), with double conditioner and one reteiner
second mixing process: this process is used to mix the crushed material after first pelleting and other formulas, 6batching bins, one mixer is equipped and manual adding hopper is added extra(including heat sensitive material).
Weighing equipment: batching scale PCS10, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment: single shaft mixer SDHJ.2, (18.5KW,1000kg/batch), designed output 10-15t/h/set, homogeneity CV≤5%.
Granulation process: two set single conditioner pellet mill is used in this process. Two pellet bins are equipped for each pellet mill which is easy to change the formula. For fattening pig feed line, four set double conditioner pellet mill is used, 2 pellet bins are equipped for each pellet mill which is easy to change the formula. After granulation, the pellets enter into the cooler ,bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others go back to the pellet mill other received by bags.
Granulation equipment(2sets): ：SZLH420, 110KW，output 6-8T/H(single conditioner). Cooling equipment(2sets)：SKLN6, 1.1+1.5KW, volume 6m3, output 10-15T/H/set.
Packing process: there are 2 FP bins in this process. 1 of them only used for pellet finished products storage, another bin can store both mesh feed and pellet feed. There is special anti-grading device for mesh feed bins.
Packing equipment: belt packing scale(both for mesh feed and pellet feed), weighing rage 20-50kg/bag, 6-8bags /min. We can also design automatic stacking system for customer's need.
Fattening pig feed production line
RM receiving and cleaning process: In this process, the clean system for granule receiving and cleaning is separated from powder receiving and cleaning, dust collection are individual which is with the better effects.
cleaner: double drum cleaner SCY100 output 30-50t/h, powder cleaner SQLZ90×80×110, output 30-50t/h.
Grinding process: 4set of hammer mill is adopt in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at same time ; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill.
Grinding equipment(4sets): hammer mill SFSP668×1200, 200KW, output 25-30t/h
Batching and mixing process: in this process, we use 40pcs batching bins, 4 of them are sharing bins. two set of batching and mixing system. For each system two batching scale work at same time which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.
Weighing equipment: batching scale PCS40 /PCS20, weighing accuracy: dynamic≤3‰, static≤1‰.
Mixing equipment(2sets): mixer SHSJ.8, (55KW,4000kg/batch), designed output 40-60t/h/set, homogeneity CV≤5%.
Granulation process: four set double conditioner pellet mill is used, 2 pellet bins are equipped for each pellet mill which is easy to change the formula. After granulation, the pellets enter into the cooler ,bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others go back to the pellet mill other received by bags.
Granulation equipment(4sets): ：SZLH768, 280KW，output 28-30T/H(double conditioner).
Cooling equipment(4sets)：SKLN12, 1.5+0.75+2.2KW, volume 12m3, output 30-35T/H/set.
Packing process: there are 8 FP bins in this process. 6 of them only used for pellet finished products storage, another 2 bin can store both mesh feed and pellet feed. There is special anti-grading device for mesh feed bins. The pellet feed and mesh feed will be weighed and packed finally by packing scale. some part of final products are designed in bulk.
Packing equipment: belt packing scale(both for mesh feed and pellet feed), weighing rage 20-50kg/bag, 6-8bags /min. We can also design automatic stacking system for customer's need.
FP bulk discharging system:
Finished product bulk distribution process: two production lines share the bulk distribution system, 36-200T finished product bulk silo: the material inside the steel silo is mainly pig pellet feed, bolt silo with ￠6.4m×8.96m, supported by large steel structure platform, discharge by all steel cone,bulk packing truck go through under the silo, the dust collection system is also equipped.
auxiliary process: dust collection system, the dust collection on packing position can improve the work condition, the oil adding system is usually seen in the mixer adding system which can improve the feed palatability.
The process can be optimized according to different customer needs:
1. Single point dust collection mode is used in the plan which means pulse filter is equipped for every rotary distributor(mesh) and granule cleaner with good effect. Single point dust collection is kind of humanized design of our company, to provide a better working environment, but the cost increases, customers can consider whether it is needed in actual situation;
2. The quantity of bins can be adjusted to achieve the beast use ratio and effectively control the production cost based on factors such as customers' formula, characteristics of raw materials.
3. full automatic stacking machine could save labor and improve the working efficiency, customer could choose as optional.
4. the dust collection for packing system could improve the working condition, customer could choose as optional.
5. Ang mga bulk bin ay maaaring opsyonal batay sa mga huling produkto, ang dami at kapasidad lahat ay maaaring iakma.
